The Challenge
Surf had a 3D-printed model of the housing and wanted to transition to plastic injection molding for larger-scale production. Additionally, they wanted the housing made from eco-friendly material and sought improved stability for the PCB within the housing.

The Solution
The MedicaPlast MD team worked closely with Surf to develop a solution that met all their requirements. We used the following approaches:

• Detailed Review: Examined the 3D model and the existing 3D-printed housing to identify areas for improvement.
• Improved Stability: Proposed solutions to increase the stability of the PCB inside the housing.
• Sustainable Material Selection: Sourced suitable materials with a focus on environmental sustainability, offering biodegradable material and regranulate made from 100% recycled plastic.
• Innovative Tool Design: Designed a single tool with two cavities to produce both of Surf’s products, reducing tooling costs.
• Flexibility: Suggested an interchangeable insert for the logo and production date dial.

The Results

• Successfully produced samples of both housings that passed all mechanical tests.
• Surf approved the design and material.
• Delivered the first two larger production batches on schedule.

Client Benefits

• Cost-effective large-scale production.
• Use of eco-friendly material.
• Improved PCB stability within the housing.
• Custom injection molding tool enabling flexibility and competitiveness.
• Reliable supplier of plastic components.

Conclusion